High Volume PCBA Circuit Board Assembly with Gerber File
SZH has its own fully self-contained production plant with several high-precision SMT lines at the core, and additionally DIP, testing, and assembly lines. Thus, they can provide flexible manufacturing from prototype up to mass PCB assembly.
High-Precision SMT Lines: Able to mount 01005 components, 0.3mm pitch BGA, QFN, and other fine-pitch packages.
Complete Process Coverage: SMT double-sided, mixed assembly, selective soldering, and press-fit technology are all included.
Strict Quality Control: Inspection throughout the whole process with SPI, AOI, X-Ray, functional testing, and aging test systems.
- SZH
- China
- Information
1. Product Overview
Professional Large-Scale PCBA Mainboard Manufacturing Solutions
We provide one-stop PCBA manufacturing services, from Gerber files to finished assembly, focusing on high-volume, high-precision, and high-reliability circuit board assembly. With advanced production equipment and a strict quality control system, we can meet the large-scale production needs in industrial, commercial, and consumer electronics fields.
2. Core Advantages
High-yield manufacturing capability
Professional gerber file processing
Quality assurance system
3. Service Workflow
File Submission → Upload Gerber files and BOM.
Engineering Review → Free DFM analysis and process optimization feedback (within 24 hours).
Quotation Confirmation → Transparent pricing, no hidden fees.
Prototype Validation → Small-batch trial production and testing.
Mass Production → Efficient production on fully automated production lines.
Quality Control → Multiple inspection stages to ensure quality.
Packaging and Shipping → Anti-static packaging with global logistics support.
5. Quality Control System
Four-Level Inspection Assurance
Incoming Material Inspection: All components undergo strict inspection and have full traceability.
Process Control: Real-time SMT process monitoring and CPK (Process Capability Index) analysis.
Automated Testing:
AOI (accuracy: ±0.025mm)
X-Ray Inspection (for BGA solder joint analysis)
SPI (Solder Paste Inspection, 3D measurement)
Functional Testing: Custom test fixtures to ensure each PCB is fully functional.
6. Application Areas
Consumer Electronics: Smart home devices, wearable devices, entertainment systems.
Industrial Control: PLC controllers, industrial automation equipment, sensor modules.
Communication Equipment: Routers, switches, 5G modules, base station equipment.
Automotive Electronics: Infotainment systems, ADAS control modules, automotive sensors.
Medical Devices: Monitoring equipment, diagnostic instruments, portable medical devices.
IoT Devices: Smart terminals, gateway devices, data acquisition modules.
7. FAQ
Q1: What is the MOQ?
A: The MOQ for mass production is 500 pieces. We also support small-batch prototyping for verification purpose.
Q2: What files are needed for Gerber assembly?
A: Complete Gerber files, BOM lists, component center/layout files, and assembly drawings are required. Our engineers will assist in checking the completeness of the files.
Q3: How do you ensure consistency in mass production?
A: We use fully automated production lines equipped with SPC (Statistical Process Control) to monitor key process parameters in real time, ensuring stability between batches.
Q4: Do you provide component procurement services?
A: Yes, we offer a one-stop supply chain service, sourcing components from authorized distributors to ensure the authenticity of the parts.
Q5: How is the delivery time calculated?
A: The standard delivery time is 10-15 days after the files are confirmed, depending on the complexity of the board and the order quantity. We also offer expedited production services.
8. Why Choose Us?
16+ years of PCB assembly manufacturing experience, serving 2,000+ customers worldwide.
Vertically integrated supply chain, controlling costs and ensuring reliable delivery.
Technical team support, providing end-to-end consultation from design to production.
Flexible production scheduling, supporting batch delivery and inventory management.
Comprehensive after-sales service, offering a 12-month quality warranty and ongoing technical support.
